Tecnologias Emergentes na Indústria de Usinagem: Otimizando Eficiência e Durabilidade das Ferramentas de Corte
Emerging CAE Technologies for Optimizing Efficiency and Durability of Cutting Tools in the Machining Industry
Ricardo Luiz Perez Teixeira
Instituto de Engenharias Integradas da Universidade Federal de Itajubá, Itabira, MG, Brazil
Abstract:
The machining industry is constantly seeking ways to improve process efficiency and extend the lifespan of cutting tools. One recent focus has been the analysis of thermal contact resistance and the use of thermally insulating coatings. This study aims to investigate how these elements influence the thermal behavior of cutting tools in industrial turning processes, with the objective of optimizing machining and ensuring longer tool life. The theoretical foundation will explore fundamental concepts of heat transfer, highlighting the importance of insulating coatings and how they affect tool performance. Aspects such as thermal conductivity, thermal insulation, and heat dissipation mechanisms will also be addressed to provide a deeper understanding of the phenomenon. The proposed methodology for this study will employ numerical simulations using CAE (computer-aided engineering) software to model heat transfer within coated tools and their supports. Additionally, thermal contact resistance at the tool-support interface will be considered, contributing to better convergence and a more comprehensive analysis of tool thermal behavior under real working conditions. The practical implications of these findings will be relevant to the machining industry, as they indicate that the proper selection of coatings can result in more efficient processes, higher cutting speeds, and reduced tool wear. These insights provide a solid foundation for decision-making in tool selection and machining process optimization, contributing to continuous improvement in quality and productivity in the metalworking industry.
Keywords:
Computer-aided Engineering, Cutting tool lifespan, Machining industry, Process efficiency, Thermally insulating coatings
Publication:
This work is being developed as part of the FAPEMIG project Process APQ-02317-18 (current) under the coordination of Prof. Rogério Fernandes Brito, professor and researcher at the Institute of Integrated Engineering of the Federal University of Itajubá, in Itabira, MG, Brazil...
References related to the proposed study in CAE:
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Lacerda, J. C. de, Perez Teixeira, R. L., Gomes Rocha, A. ., Rodrigues da Silva, D. F. ., & Reis Sousa, V. S. (2023). EFFECT OF METAL INERT GAS ARC WELDING ON MECHANICAL PROPERTIES OF A UNS S41003 STAINLESS STEEL . Revista E-TECH: Tecnologias Para Competitividade Industrial - ISSN - 1983-1838, 16(1). https://doi.org/10.18624/etech.v16i1.1276
Lacerda, José Carlos de; Teixeira, Ricardo Luiz Perez; Souza, Rafaella Maria Ribeiro de; Soares, Renata Braga; & Lins, Vanessa de Freitas Cunha. (2020). Pitting Corrosion Behavior of UNS S31803 and UNS S32304 Duplex Stainless Steels in 3.5 wt% NaCl Solution. Matéria (Rio de Janeiro), 25(2), e-12622. Epub 24 de julho de 2020. https://doi.org/10.1590/s1517-707620200002.1022
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ISSN: 2594-5327 , DOI 10.5151/1516-392X-27597
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Leal, Malu Braga; Carrilo, Ruben Miranda; Brito, Rogério Fernandes; Lacerda, José Carlos de; Teixeira, Ricardo Luiz Perez. MODELAGEM E MAPEAMENTO TERMO-FLUIDODINÂMICOPARA O MONITORAMENTOE CONTROLE DA CORROSÃO EM ESCAPAMENTOS AUTOMÓTIVOS POR SENSORES ÓPTICOS EM REDE , p. 2823-2830. In: 15th Enemet, Rio de Janeiro, 2015.
ISSN: 2594-4711 , DOI 10.5151/1516-392X-26821
Larissa de Barros Machado Vilela; Ricardo Luiz Perez Teixeira; Leonardo Neves. SIMULAÇÃO MATEMÁTICA DO ESCOAMENTO BIFÁSICO NO INTERIOR DO MODELO FÍSICO DO DISTRIBUIDOR DE LINGOTAMENTO CONTÍNUO , p. 6393-6403. In: 69° Congresso Anual da ABM - Internacional, São Paulo - Brasil, 2014.
ISSN: 2594-5327 , DOI 10.5151/1516-392X-24386
Marcos Vinícios de Souza; Thalles Vinícios Morais Caldeira; Larissa de Barros Machado Vilela; Roney Eduardo Lino; Leandro Aparecido Marchi; João Bosco dos Santos; Ricardo Luiz Perez Teixeira. INFLUÊNCIA DO CROMO NAS PROPRIEDADES MECÂNICAS E METALÚRGICAS DO AÇO SAE1040 , p. 8618-8628. In: 69° Congresso Anual da ABM - Internacional, São Paulo - Brasil, 2014.
ISSN: 2594-5327 , DOI 10.5151/1516-392X-25008
Santos, João Bosco dos; Teixeira, Ricardo Luiz Perez. MATHEMATICAL MODELING OF FATIGUE DAMAGE IN 4140 STEEL USING FINITE ELEMENT METHOD , p. 2202-2212. In: 68º Congresso da ABM, São Paulo, 2013.
ISSN: 2594-5327 , DOI 10.5151/2594-5327-23209
Santos, João Bosco dos; Teixeira, Ricardo Luiz Perez. POROSITY IN CYLINDER HEAD CASTING OF ALUMINIUM , p. 2213-2228. In: 68º Congresso da ABM, São Paulo, 2013.
ISSN: 2594-5327 , DOI 10.5151/2594-5327-23210
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TEIXEIRA, R. L. P.; FONSECA, E. L. ; MANSUR, Marcelo Borges . PERSONALIZAÇÃO DO SOFTWARE AUTOCAD PARA O DESENHO DE FLUXOGRAMAS DE PROCESSOS INDUSTRIAIS. In: I Congresso Internacional de Engenharia Gráfica nas Artes e no Desenho, 1996, Florianópolis. Anais Gráfica 1996, 1996. p. 294-301.
